Why will Intelligent Digital Twins become an Industrial Manufacturing Must-Have?
The manufacturing world is changing fast
The manufacturing world is changing fast, and one of the biggest drivers of this change is the rise of digital twins. These virtual models of physical assets are no longer just fancy tech they’re becoming essential tools for how industries design, operate, and maintain their systems. And with the right digital twin consulting partner, companies can unlock their full potential.
Recently, Saviant Consulting shared an article on Plant Engineering that dives into just how transformative this technology is and why manufacturers of smart devices and equipment should make digital twins a part of their product roadmap. Plant Engineering, as a trusted source in the industrial space, highlights how innovations like these are not just trends but game-changers.
The different “faces” of digital twins
Not all digital twins are the same and that’s what makes industry consulting expertise so important. Knowing which type fits your business can determine how much value you actually get.
- Product twins help you perfect designs before a single part is built.
- Production twins optimize processes and keep operations flowing smoothly.
- Performance twins monitor equipment in real time, helping you predict issues before they cause downtime.
Each type plays a unique role, from design and optimization to predictive maintenance and more intelligent decision-making.
Why the buzz?
Here’s a number worth thinking about: the digital twin market is projected to reach $73.5 billion by 2027. That’s because businesses are already seeing tangible results faster product development, improved quality, and reduced downtime.
What’s driving the urgency? About 70% of top technology executives are either investing in or seriously considering digital twin initiatives. The message is clear: this is no longer optional.
The real benefits
The magic of digital twins lies in their practical impact. With the right digital twin consulting strategy, manufacturers can:
- Accelerate product development → Shorter design cycles, fewer physical prototypes.
- Boost product quality → Catch and resolve flaws earlier.
- Enable predictive maintenance → Stay ahead of equipment breakdowns.
- Improve workforce training → Use simulations without halting production.
- Drive sustainability → Optimize processes for efficiency and reduced waste.
For manufacturers of smart devices and equipment, this means more than just keeping up it’s about leading the shift toward intelligent, connected operations.
The takeaway
Digital twins are reshaping how industries work, from the shop floor to the executive office. They are definitely just not technology trends. And while the idea sounds futuristic, it’s already here, delivering measurable business results.
Digital twin consulting matters, as it helps manufacturers understand where to begin, which type of twin to deploy, and how to align the technology with business objectives.
The question is how quickly you’re ready to adopt them. See how other manufacturers have done it in our case study.
Start reading this industry-focused article on Plant Engineering here for deeper insights.